PTFE Ultra-thin-wall Tube Extruder
As a high-tech manufacturer of PTFE equipment, we integrate R&D, design and production, and provide tailored processing solutions and technical services for global clients.
Product Details
After years of manufacturing experience and continuous equipment upgrades, we've now built a highly intelligent production line. The entire line is precisely controlled by a PLC system, enabling one-touch continuous extrusion and automatic speed adjustment. It also provides real-time monitoring and intelligent analysis of key production data (such as extrusion speed and extrusion pressure), allowing you to fully enjoy the efficiency and peace of mind brought by smart production.
From precision electronics and medical devices to semiconductors, our stable and reliable performance provides solid support for your core processes:
· Outstanding Appearance: The extruded tube surface is smooth and delicate, ensuring quality at a glance.
· Intelligent Control: Concentricity is automatically and precisely adjusted, saving time and effort.
· Stable and Reliable: Product wall thickness uniformity exceeds 70%, ensuring superior quality from the source.
We're more than just an equipment supplier; we're your trusted process partner:
· Rapid Response: Our experienced, professional technical team provides 12 hours emergency support to quickly resolve your concerns.
· Worry-Free Delivery: Before your equipment leaves the factory, we invite you to join us for an on-site inspection and free hands-on installation, commissioning, and maintenance training.
The Vertical Paste Extrusion Process
ertical paste extrusion serves as a core manufacturing technology for converting PTFE fine powder resin into premium-performance tubular products. The complete production workflow consists of four standardized processing stages as follows:
1. Material Mixing
PTFE fine powder is uniformly mixed with dedicated lubricants under controlled conditions to produce homogeneous paste materials that meet subsequent extrusion requirements.
2. Preforming
The well-blended paste is subjected to compression molding to form a compact cylindrical billet, also known as a preform, with stable density and regular shape.
3. Vertical Paste Extrusion
The finished preform is placed into a vertical PTFE paste extruder. Driven by a hydraulic ram, the billet is extruded through custom-designed dies and mandrels at a constant and accurately regulated speed. The semi-finished tubular product formed in this step is defined as a green tube.
4. High-temperature Sintering
The unsintered green tube is transported into a multi-temperature-zone furnace for continuous heat treatment. This procedure eliminates residual lubricants completely and achieves high-strength sintering of PTFE particles. Ultimately, seamless PTFE tubes with integrated structure, excellent mechanical stability and outstanding comprehensive performance are manufactured.
We are committed to building a long-term partnership with you:
· One Machine, One File: We create a unique file for each machine and register your lifetime maintenance records for precise and efficient service.
· Guarantee: We offer a solid commitment to "one-year free warranty and lifetime maintenance" to ensure peace of mind regarding your investment.
Technical Specifications
| PTFE Tube Size | |
|---|---|
| OD range | 0.5-50mm |
| Tube thickness | 0.25-3mm |
| Capacity | 0-20m/min |
| Main Extrusion | |
| Power | 1-10KW |
| Extrusion Type | From top to down / from bottom to up |
| Machine Type | Mechanical/ Servo motor Type |
| Control Method | Integrated PLC control system, such as: extrusion speed, extrusion position, extrusion pressure, temperature of each section, are displayed on the touch screen. Extrusion speed and pressure are adjustable. |
Why Choose Prestige?
As a professional manufacturer dedicated to fluoropolymer processing machinery, PTFE Machinery delivers far more than standalone equipment. We supply fully integrated turnkey production solutions, covering matching auxiliary machinery and professional technical support, to maximize the efficiency and stable output of your production lines. Driven by persistent innovation and strict quality control, we stand as your reliable partner for all medical-grade fluoropolymer component manufacturing.
Looking to upgrade your production efficiency and product yield?
If you require detailed technical parameters, customized quotations, or professional technical consultation regarding our Vertical PTFE Paste Extruders, feel free to reach out to our technical specialists at any time.
- Contact Us:https://ptfema.com/contact/
- Email:aslon@ptfema.com
- Website:https://www.ptfema.com
Let’s Build Your PTFE Solution
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